Supermarket Giant Launches Feed Production at Scale
Tesco has begun converting surplus food that would otherwise end up in landfill into animal feed at a UK facility for the first time — a move that could reshape how farms access affordable feed ingredients. The Chelveston Renewable Energy Park in Northamptonshire is now processing waste from Tesco stores across the country through a partnership with waste specialist RenEco. Unsold bakery items, fresh produce, and packaged food are being transformed into nutritious livestock feed after passing safety checks and mechanical de-packaging.
The site has been designed to handle packaged food delivered in supermarket cages, as well as bulk and palletised materials from suppliers — enabling it to process surplus at a much larger scale than traditional sites. At peak capacity, the plant can process up to 1,000 tonnes of surplus food per week, operating year-round.
Christine Heffernan, Tesco’s chief communications and sustainability officer, said the development marks “a step change in our ambition to drive more circularity and sustainability in our food system”. She added that its ability to handle surplus from across the supply chain makes it “potentially transformational in how waste is handled in the UK”.
What This Means for Farmers
For farmers watching their input costs climb, this development deserves attention. Tesco’s long-term aim is for the feed produced at Chelveston to be supplied back to farms within its own supply chain, creating a circular loop between retail and agriculture.
Tom Osborne, food by-products operations manager at RenEco, said the company is focused on producing feed that is “nutritional and less carbon intensive than traditional feeds”, while also supporting local employment through recruitment and training. That matters when you’re trying to reduce your carbon footprint while staying competitive.
The plant is powered entirely by renewable energy from wind and solar, and its central Northamptonshire location has been chosen to reduce transport emissions and improve efficiency. RenEco said the plant has been built to process surplus from a wide range of sources, including other retailers and food manufacturers — meaning the model could expand well beyond Tesco stores if successful.
Specifically, let’s be direct about the practical implications. If this circular system takes off, farmers may gain access to a new feed supply that costs less than conventional options and carries a lower environmental footprint. That could matter particularly for livestock producers squeezed between high feed prices and volatile market returns. The project’s expected job creation in the surrounding area also suggests local economic benefits alongside environmental ones.
The nutritional profile of the feed is worth noting. RenEco has emphasised that the process maintains the original food’s feed value — bakery waste provides starch and energy, while fruit and vegetable matter adds fibre and micronutrients. For cattle and sheep producers in particular, this kind of co-product blend can complement grass and forage-based diets, potentially reducing reliance on more expensive concentrated feeds. The carbon intensity advantage comes partly from avoiding the methane emissions that would have been generated as the food decomposed in landfill.
The Chelveston facility also operates with biosecurity protocols. All material undergoes rigorous safety checks before processing, and the de-packaging technology removes contamination risks that earlier generations of food waste feed systems struggled with. That addresses one of the historic concerns that led to restrictions on swill feeding after the foot-and-mouth outbreak — though it’s worth noting this is industrial food waste, not kitchen scraps.
What to Do Next
Farmers interested in accessing this feed supply should monitor Tesco’s announcements for when the system opens to external suppliers. The initiative is currently focused on building capacity and establishing specifications with initial partners, but the ambition suggests expansion is planned.
Keep an eye on RenEco’s communications regarding feed availability and nutritional specifications. The company has emphasised that feed will be tailored to farmers’ requirements, so getting on any early interest register could pay off when supplies open up.
This also fits into broader industry trends worth tracking. The development highlights a growing shift towards circular systems in UK food production, with retailers and farmers increasingly linked in efforts to reduce waste and improve sustainability. Those positioning themselves to benefit from emerging circular supply chains now may find advantages as the model develops further.
For now, the Chelveston plant represents a serious test of whether surplus food can meaningfully contribute to livestock nutrition at scale — and whether that circular approach can work commercially alongside traditional feed supplies.
FAQ
Where is Tesco’s new feed production facility located?
The plant is at Chelveston Renewable Energy Park in Northamptonshire.
How much surplus food can the plant process each week?
The facility can handle up to 1,000 tonnes of surplus food per week at peak capacity.
Who is Tesco partnering with for this initiative?
Tesco is partnering with waste specialist RenEco to process the surplus food into animal feed.
What type of energy powers the Chelveston plant?
The plant is powered entirely by renewable energy from wind and solar.
Can external farmers currently access the feed produced at the plant?
Tesco’s long-term aim is for feed to be supplied back to farms within its own supply chain. Farmers should monitor for future announcements about external availability.
